
16) Set-up and commissioning. It is essential that these instructions are carried out before
leaving the system with electrical power applied.
a) First of all, determine approximately the level of water in the storage tank i.e. Full, Half-full, etc. and
confirm that the depth sensor is out of the water. Now TURN OFF the stop-cock on the pump incoming
line before the in-line filter.
b) Apply power to the system and observe the display unit. The pointer on the display level indicator
should read empty. (If it does not, investigate the connections to the depth sensor.)
c) Now lower the depth sensor into the tank and allow it to rest on the bottom. Observe the display level
indicator again. The pointer will read either a “level” or will show a “fan-like” effect of flashing pointers.
d) You must now remove the lid of the controller and identify the setting controls along the bottom of the
Printed Circuit Board. You must set the LEVEL indication using VR2.
e) To adjust the level display turn the small brass set-screw of VR2 CLOCKWISE to LOWER the reading,
ANTI-CLOCKWISE to RAISE the reading. Note. If the Level Indicator is showing FLASHING pointers this is
a HIGH reading (See “Troubleshooting”) and so you should turn VR2 clockwise. Set the display to
approximate to the actual water level in the tank.
f) Now remove the filter from the in-line filter carrier on the pump incoming pipe and VERY SLOWLY open
the incoming stop-cock below the filter carrier. You will hear air rushing up the pipe from the pump. Be
ready to turn off the stop-cock to avoid spillage from the filter carrier. Turn off the stop-cock when water
wells up inside the filter carrier. Replace the filter and screw the parts together firmly. NOW OPEN THE
STOP-COCK FULLY. Check for leaks.
g) Observe the display unit. The STATUS light may be illuminated. Ignore this indication during setting up.
You must now set the PRESSURE switch point using VR8.
h) To set VR8, the pressurized indicator must first of all be extinguished. To do this you will now set the
PUMP SWITCH-OFF pressure to a higher pressure than the pump can achieve. The pressurized indicator
is the GREEN light nearest to VR8. TURN VR8 ANTI-CLOCKWISE UNTIL THE PRESSURISED INDICATOR
EXTINGUISHES. If it is already unlit at initial observation then proceed to (i) below.
i) With the pressurized indicator extinguished and water in the external tank, the pump should be running.
Check that this is the case by operating the ball-cock in the header tank or by operating any other
appliances on the same feed (e.g. external taps). Allow the header tank to FILL and the DEMAND
to cease.
j) NOW, turn VR8 clockwise until the pressurized indicator illuminates. You may turn VR8 up to 3 turns
past this point to ensure pump switch-off on pressurization but if you turn the control too far the
pump may fail to turn on when the system de-pressurizes due to demand. A reasonable overturn would
be 1-2 turns clockwise from the pressurized indication point.
k) You have now completed set-up and commissioning. Test all appliances and check to ensure that the
STATUS indicator light, which may have illuminated during set-up, has now extinguished again. If the
STATUS indicator light fails to extinguish within five minutes, switch off the system and go to the
“Troubleshooting” section.
SAFETY CHECK. Now that the system is commissioned you should check that the pump becomes
disabled when the water level in the storage tank falls to a very low (EMPTY) level. To do this you
should lift the sensor until it is approximately 7” (18mm) below the water surface. The pump should
no longer operate on demand at this level, and the opening of ENVIREAU ball-cock in the header tank
will not cause the pump to start. If the pump still operates at this level, you may adjust VR5 slowly
anti-clockwise until the pump turns off.
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